This is in contrast to most concretes, which typically contain two aggregates. Effect of continuous wellgraded combined aggregate. The particle size distribution, or gradation, of an aggregate is one of the most influential aggregate characteristics in determining how it will perform as a pavement material. Development and implementation of aggregate grading for pavements. A listing of aggregate sources meeting the specified values for freezethaw dilation and absorption is available from the. The consensus, even among specifiers, seems to be that the 818 or 8. Please include a link to any spreadsheets software for your optimized gradation spreadsheet software that are available online. Department of transportation supplement 1069 prequalified aggregate supplier program february 8, 2002. The vgstudio software is utilized for the reconstruction of the. Aggregate is a collective term for sand, gravel and crushed stone mineral materials in their natural or processed state nssga 1991. Use microsoft excel version 2000 or newer for forms in excel. The cf and 8 18 charts for the wg and nwg combined aggregates are plotted in fig. Chapter 2 sieve analysis and fineness modulus sampling. This workshop is intended to demonstrate the superpave asphalt mixture design system developed by the strategic highway research program shrp.
A sieve analysis or gradation test is a practice or procedure used commonly used in civil engineering to assess the particle size distribution also called gradation of a granular material by allowing the material to pass through a series of sieves of progressively smaller mesh size and weighing the amount of material that is stopped by each sieve as a fraction of the whole mass. S 20 cmm 860 materials testing and acceptance aggregates. The sieve analysis database system for the quality control of construction aggregates and asphalt paving materials. The 8 18 rule is one method to characterize an aggregate blend. All aggregate shall be the specified type, class, and grade, and shall meet. Do you allow any manufactured materials as a substitution for aggregate.
Gradlab gds sieve analysis software for the quality control of construction aggregates, soils and asphalt paving materials gradlab gds gradation database system for aggregate quality control, asphalt quality control and soil grading records. Concrete aggregate combined gradation example page 6 of 6 it is generally desirable to. This spreadsheet is for educational and informational use only. The goal is to develop the components of a new granular material best value software module to be added. Using theoretical and experimental particle packing for aggregate. Obtain the aggregate gradation by crushing, screening, and blending processes as necessary.
Provide openhearth oh, basic oxygen furnace bof, and electric arc furnace eaf steel slag aggregate known as. In hma, gradation helps determine almost every important property including stiffness, stability, durability, permeability, workability, fatigue resistance, frictional. Concrete aggregate combined gradation example montana. Founded in 1904 and headquartered in farmington hills, michigan, usa, the american concrete institute is a leading authority and resource worldwide for the development, dissemination, and adoption of its consensusbased standards, technical resources, educational programs, and proven expertise for individuals and organizations involved in concrete design. Development and implementation of aggregate grading for. We also have sieve shakers and material sample splitters for most applications. Sieve analysis for dense gradation materials deleterious materials. A side issue related to the general concept of optimization is the socalled 818. In hma, gradation helps determine almost every important property including stiffness, stability, durability, permeability, workability, fatigue resistance, frictional resistance and moisture susceptibility roberts et.
Improving concrete through optimizing aggregate gradation. An asphalt cement shrp mrl designation aam1 was used in this study. Grading requirements of fine aggregates astm c33 bulking of sand. Coarseness workability consolidation a new approach daniel cook, ashkanghaeezadeh, tyler ley, p.
Table i aggregate gradation sieve size general limits % passing 37. Costs associated with the intermediate aggregate may be offset by reducing cement content and increasing the concrete quality. The focus of the website started out to advance aggregate proportioning through gradation, but has turned into much more than that. Introduction this document provides technical design guidance for aggregate surfacing on existing soils subgrade and applies to the conservation practices cp listed below. Concrete aggregate combined gradation example general mdt is moving toward optimized gradations for concrete aggregate. Review available literature related to asphalt film thickness and asphalt mixture. In this rule, the percent retained on every sieve except the top and bottom two sieves should be between 8 and 18 percent. Illinois aggregates cannot normally be combined to stay within the 8 18. Section 800 coarse aggregate georgia department of. Chapter 2 sieve analysis and fineness modulus sampling since the reason for sampling aggregates is to determine the gradation particle size of the aggregate, it is necessary that they be sampled correctly.
Deviations in standard aggregate gradation and its. The presence of free moisture content in fine aggregate particles results in bulking. Nominal coarse aggregate sizes for the particular tab selected will show up under the individual titles. Development and implementation of aggregate grading for pavements daniel cook, ashkan ghaeezadeh, nick seader, bruce russell.
Aggregate materials are generally broken up into two classifications of size. Table 2 gives the washed gradation of the aggregate used in the asphalt paving mixture. Aggregate voids content 5 figure 4 shows the cf chart and 8 18 chart results of blending different proportions of the no. Department of transportation supplement 1069 prequalified aggregate supplier program february 8, 2002 1069. Since the combined aggregate grading as measured by the cf and 818 charts. Use aggregate meeting the requirements of section 70302 coarse aggregate, of the standard specifications. A guide to determining the optimal gradation of concrete aggregates. The charts below show typical gradations of various products based on required specifications from agencies and organizations such as state dots, aashto, etc. To determine if the empirical approaches cf chart, and the 818 chart which lead to wg actually result in a maximum aggregate packing density.
The mixture aggregate technician shall be under the supervision of the aggregate technician or the agcs techn the aggregate ician. Each chart represents one aspect of an optimized aggregate gradation. All aggregate shall be the specified type, class, and grade, and shall meet the requirements for the intended use. Our testing equipment also includes abrasion testing, rock testing, moisture and specific gravity testing equipment. Tricon materials standards information on coarse aggregate gradations sieve size percent passing, and fine aggregate gradations sieve size percent passing. Sieve analysis and fineness modulus sampling since the reason for sampling aggregates is to determine the gradation particle size of the aggregate, it is necessary that they be sampled correctly.
Earth and aggregate surfacing design guide technical note no. Strengththe influence of aggregate gradation on the compressive strength of finished. Bulking results in an increase in the volume of a given mass of sand caused by the films of water pushing the sand particles apart. Trial blends of these different gradations are usually calculated until an acceptable final mix design gradation is achieved. Use the 8 18 percentretained and the coarseness factor charts below to proportion combined aggregates.
Following are the six steps involved in designing a mix using the. The gradation of the hot mix will also determine the amount of liquid asphalt cement a. In this lesson, you will be visiting your state or district laboratory to observe or perform basic tests. Aggregate, gradation, concrete, optimization, sand, coarseness factor. Aggregate gradation optimization literature search. To determine if the empirical approaches lead to improved concrete performance such as lower paste content, lower shrinkage, higher strength, better workability etc.
Gradlab gds gradation database system for aggregate quality control, asphalt quality control and soil grading records sieve analysis software by hugh lerwill computer software. Included is the production of three optimization charts that may be required to be included in the concrete mix. Optimized aggregate gradation for hydraulic cement concrete. Effect of continuous wellgraded combined aggregate grading on concrete performance phase a. Improper gradation will cause the rutting and cracking damage in pavement. This research program was conducted at the nrmca research laboratory. Illinois aggregates cannot normally be combined to stay within the 8 18 rule, but they can be blended to lower the peak typically present on the 12 in.
One recommendation for combined aggregate specifies 100% passing the 38 inch sieve with from 20 to. Now, the focus has been to advance the knowledge of. Following tables provides details for grading limits of aggregates. Concrete aggregate combined gradation example page 6 of 6 it is generally desirable to have at least at total of % of the combined aggregate retained on. The gradation will be type ca2 as specified in table 1, aggregate gradation. The notes give information on the chemical makeup of aggregates, properties of aggregate, gradation, exacting aggregate, and using aggregates in applications. Below is a chart showing the gradation range of both types of hot mix we provide. If it didnt meet both requirements, we defined a combined aggregate as not wellgraded nwg. The source may also use mixture aggregate technicians for sampling and gradation testing only.
The objective of wellgraded aggregate gradations is to proportion the aggregate volumes such that paste volume is reduced to a minimum. It is not garaunteed to be accurate for your specific needs, nor does take any responsibility for the. Standard specifications section 424bituminous surface treatment b. Perform blending calculations to achieve the mix design aggregate gradation. Gradation measurement of asphalt mixture by xray ct. This example presents some basic computations for optimizing a blend of multiple aggregates. Nominal maximum andor minimum sized stone in mix the nominal size distribution of an aggregate specification is defined as the range of sieve openings through which 100% of the aggregate can. Best value granular material for road foundations january 2012 6. State of illinois department of transportation bureau of. Microsoft powerpoint 02 aggregate gradation and sampling author. Proper grading is important for concrete construction.
We also have sieve shakers and material sample splitters for most. Minnesota department of transportation road and travel information, construction projects, regional offices, bid letting, future highway plans, hot topics, jobs, library, map sales, news. Achieving an optimized gradation generally requires the combination of at least three differently sized aggregates. Bank run crushed stone processed gravel fine aggregates. Gradation or distribution of different sized stones from penndot publication 408, section 703. Appendix d indot course aggregate size specifications riprap gradation requirements percent smaller size, in. Note that the recommended distribution is actually between 8 and 22% retained for the smaller maximum size coarse aggregate used in this study. Gradation measurement of asphalt mixture by xray ct images. Humboldts aggregate testing equipment includes astm testing sieves, as well as air jet sieves and wetwashing sieves. Find your aggregate gradation find out the volume and consistency of the. For certain mixtures, it is beneficial to include an intermediate aggregate, in addition to the traditional rock and sand, to improve aggregate packing. Grading is the particlesize distribution of an aggregate as determined by a sieve analysis using wire mesh sieves with square openings. Testing includes aggregate gradation and percent fractured crush count.
Aggregate gradation is the particle size distribution of both the stone and sand. All white cells are input cells start by typing your name if printing is desired. Value, mnpave, aggregate gradation, shape, aggregates by shape and surface texture. Aggregate gradation optimization literature search scholars mine. Often, aggregates from more than one source or stockpile are used to obtain the final aggregate gradation used in a mix design. Do you have a spreadsheet or software that you use for optimized aggregate gradation mixes, and do you have one you require contractor to use. Now, the focus has been to advance the knowledge of concrete materials, basic mixture design principles, and most importantly optimized graded concrete with gradation guidelines. The 2d aggregate gradation from digital image segmentation procedure is transferred into 3d gradation by stereological method and the 3d gradation results are compared with the designed mixture gradation.
The nwg aggregates were developed by combining different proportions of size number 57 coarse aggregate and fine aggregates. Coarseness workability consolidation a new approach. Also, a concrete repair class was developed with lecture notes and a video to help further fundamental topics of concrete repair and the materials used. Effect of continuous wellgraded combined aggregate grading. Design the combined gradation to fit within the bands of the 8 18 percentretained chart.
1413 870 693 1448 24 207 1202 662 127 2 70 1515 1468 1338 966 921 200 2 1189 418 357 1314 498 73 986 809 83 823 823 198 177 999